I made the thimble and machined the barrel to fit it today, and made the collar to hold the barrel into the breech.... Thanks to Voltar1 for the idea of threading the barrel and the collar instead of silver-soldering it.... it worked like a charm.... You can see how the tubular compression nut will push on the collar to hold the barrel in place in the breech.... Also shown is the new bolt, a retractable, probeless design.... It pushes the bullet past the barrel port and then pulls back clear of the port to maximize flow....
For those of you not familiar with a thimble, here it is slid off the end of the barrel.... Basically the port and bolt sealing O-ring are in the thimble, which is held into the breech with one setscrew.... The barrel is free to rotate inside the thimble, which will allow you to index it for best accuracy.... You want the barrel rotated so that it vibrates up and down instead of sideways.... Rotating the barrel will cause the POI to move in a circle on the target.... If it is locked in place at the bottom of the circle, the vibration has to overcome the weight of the barrel, so in theory the groups will be smaller.... The end of the barrel is just ahead of the barrel port, and the chamber and leade are machined in the barrel.... It seals to the thimble with a single O-ring.... In my case, the thimble seals to the valve with a tubular transfer port made of 3/8" Teflon rod that is drilled to bore diameter.... The barrel port is oblong to maintain the area without causing loading problems....
I found the correct location for the collar, marked it, and installed it with Loctite 638 (green) retaining compound, so it now permanent.... I will dress the OD true to the barrel tomorrow and then I can fit the barrel to the breech for the first time.... I still have to chamber it and cut the leade, plus do the machining at the muzzle to hold the Bellevilles and Air Stripper....
Bob