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 Post subject: Diana 240 .177 soft tune
PostPosted: Sun Apr 24, 2022 11:51 am 
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Joined: Thu May 07, 2015 8:30 pm
Posts: 1950
Location: Eastern Townships
I bought this 240 T05 rifle new a couple years ago, and have always been pleased with it, but also found it to be a little harsh on the shot cycle. You could easily feel both recoils, especially with lightweigth pellets. Accuracy was always good to very good though, depending on the pellets used (and caffeine level in my blood!). After shooting it for a while I decided the rifle could be improved.

I started with the transfer port, as I felt it was way too big at 4 mm (0.158’’), considering the small ’’swept volume’’. I re-drilled and threaded the TP to M5x0.8 and made a threaded sleeve in brass, drilled to 2.5 mm to start. Velocity went a bit too low to my taste, so I gradually increased the TP ID to 2.8 mm, which yielded high-450s fps velocity with JSB 7.33 grains domed pellets. It also greatly improved the shot cycle as now the ’’second’’ recoil is almost unnoticeable, and there’s much less noise from the action. But it also made the rifle have a light spring buzz with heavier 8.44 and 8.65 grains pellets. (While the rifle was apart I also cleaned and deburred the receiver tube, re-lubed the barrel pivot pin, cocking arm and ball detent with tungsten paste, and did some trigger tuning. As a finishing touch I made an MDS top hat with a steel thrust washer and a new well-fitted delrin spring guide.)

The trigger had the ’’second screw mod’’, this actually replaces the fixed front trigger ’’bump’’ with an adjustable screw, for a very nice two-stage feel. I also added a trigger stop screw, easy and worthy mod. Then the sear plates, screws contact points and pivot pins of the trigger were lubed with tungsten paste. Piston latch was also polished and tungsten lubed. To finish, the trigger spring was replaced with a slightly weaker one for a light 14 oz pull.

I put the rifle back together and shot it like that for a while, then went back into it as I felt the shot cycle could still be improved. I found out I had a spare main spring from a deceased Beeman Biathlon air rifle. This spring has the following specs : 37 coils, 6.570’’ free length, 0.590'' OD and 0.095’’ wire. The new spring Id is 0.400’’ and the D240 piston rod OD is 0.389’’, so the rod now is the inside spring guide. I made a nylon spring seat/sleeve to replace the OEM guide, ID is 0.625’’, OD 0.787’’ (to fit inside the piston), length is the same as the OEM guide. There’s also a new delrin spring seat/bushing in the piston to replace the top hat. The spring ends were polished, spring was coated with a very thin layer of synthetic grease, and a steel thrust washer is used in the rear guide. I originally intended to also use one in the front bushing, but I made a slight miscalculation and the spring got coil-bound just before the piston latched so I removed it.

The rifle was put back together again, and the astonishement began lol! First time I cocked the rifle it was so easy I immediately tought :’’ it’ll shoot 200 fps!’’. When I shot the rifle it felt weak, but then I looked at the chrony and saw 449 fps, with the same JSB RS Exact 7.33 grains pellets the rifle likes!!! I was truly stunned by the smoothness of the shot cycle. You can no longer feel a second recoil, you only hear a muffled ’’pfttt’’, no spring noise at all, even with the heavier pellets. Accuracy is easier to maintain when shooting off-hand, and rested it’s pellet on pellet, @ 10 meters anyways. I didn’t measure the cocking effort with the OEM spring, but with the new spring the cocking effort registers @ a ridiculous 5 lb on my fish scale, seriously!

So the rifle didn’t loose much velocity, but gained quite a lot regarding smoothness and shooting pleasure. Shot-to-shot consistency seems to be rather good with a spread of 10 fps. I’ll see with time how it fares, but the rifle seems to be breaking-in nicely, as I feel the shot cycle becoming more ’’regular’’. That tuning job was an experiment in low-power tuning, and a very enriching one at that. I believe things could be improved a bit more by using a lighter weight piston, that would reduce the first recoil even more.

Airgun tuning, a never ending story lol!

All the best, Francois


Attachments:
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D240_.177.JPG [ 96.47 KiB | Viewed 705 times ]
D240_1.JPG
D240_1.JPG [ 21.09 KiB | Viewed 705 times ]
D240_2.JPG
D240_2.JPG [ 42.34 KiB | Viewed 705 times ]

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PostPosted: Sun Apr 24, 2022 11:53 am 
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Location: Eastern Townships
A couple more pics:


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D240_4.JPG
D240_4.JPG [ 92.87 KiB | Viewed 703 times ]

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PostPosted: Sun Apr 24, 2022 11:57 am 
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Joined: Fri Jan 22, 2010 1:17 pm
Posts: 4168
Location: Kingston, ON
They are nice little plinking rifles for sure. The T-05 is an acceptable trigger, specially with the mod. I think I have a T-05 in my D48..I should go dig it out and play with it... too many guns not enough time.
Anyhow, you put a lot of fine detail into that one to make it shoot much nicer!

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PostPosted: Sun Apr 24, 2022 12:12 pm 
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Joined: Thu May 07, 2015 8:30 pm
Posts: 1950
Location: Eastern Townships
Dukemeister wrote:
They are nice little plinking rifles for sure. The T-05 is an acceptable trigger, specially with the mod. I think I have a T-05 in my D48..I should go dig it out and play with it... too many guns not enough time.
Anyhow, you put a lot of fine detail into that one to make it shoot much nicer!


Thanks Duke! Only grief I have with the original T05 is the plastic trigger blade. On my Umarex Surge and Ruger Blackhawk with T05 clones, they are metal, and it feels better. I was actually tempted to swap out my Diana's trigger blade for the Ruger one. Other than that, the newly tuned trigger is almost as sweet as my Weihrauch's Rekord :) .

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PostPosted: Sun Apr 24, 2022 2:34 pm 
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Joined: Sun Jul 01, 2018 10:37 pm
Posts: 914
Location: Guelph, Ontario
Very nice tune. I had a 240C for a short while. It was no way near a HW30S in stock form, but with your mods, it looks great!

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