I can no longer edit my post, there's a correction that needed to be made here:
airmec wrote:
The way the rifle is made, the spring seats directly on the plastic shoulder on the guide, and directly on the sawn-finish front wall inside the piston. Not good for guide and spring life and noise. I considered using a metal guide similar to the one made by Ricksplace (real nice work BTW Rick!), but I finally opted to modify the OEM plastic one.
I wanted to add a top hat, so I recycled the front portion of the spring guide into one. I started by chopping the guide rod off, then keeping a 1/8'' thick ''shoulder'', I cut it to 1'' total length – see it in SG_4. I made a flat 1/8'' thick hardened steel disc with a mirror-polished face to sit in front of the top hat (this provides a smooth surface for the TH to swivel on), and a 1/8'' thick hardened steel thrust washer for the spring to sit on, positionned in between the spring and top hat (missing in this picture). The top hat, washer and disc also add weight to the piston, adding momentum, more on that later.
Next I shaved the remnant of the OEM guide rod and drilled a 1/2'' ID hole, 1/2'' deep into the guide base, and machined a new tight-fitting guide rod out of MDS (moly-impregnated nylon, also called Nylatron), about 1/2'' longer than the OEM one and with a 0.002'' press-fit in the base. I assembled the base and rod using 3M spray-on adhesive for a ''forever'' fit. I also added a 1/8'' thick hardened steel thrust washer on the guide rod – see the SG_5 picture.
In the SG_6 picture you see the assembled parts. I use a small coating of Permatex synthetic grease on the guide and top hat parts, and the spring is very thinnly coated with tungsten paste. Because of the added height of the top hat and washers, I made the spring seat lower than OEM to compensate, so that the spring installed height and preload would stay the same as original. However if you look closely at SG_4 and SG_5 you'll notice a difference in spring seat height, as I had to further reduce preload (less than factory) to stay under 500 fps. Spring ''torque'' is now totally absent, as are spring noise and vibrations. I'll come back with more on the performance of the rifle later.