Chevota and Ace,
We're narrowing things down for sure here.
I've just sent you both a second video where (for those who can't see the vid) I've pulled the rear "plug" that screws onto the end of the rifle out (contains the safety and sear). Into that I re-installed the trigger (with the little spring). Then I've "cocked" the rifle by engaging the end of the piston tube with the sear, safety pops...all good.
(Then when I pull on the piston tube, with a little pressure it pulls straight out; it's just not holding-*Wrong*)
I went back due to Ace's keen eye and tried again (I had been touching the trigger which in turn was just enough to release the sear).
This time the piston tube engages the sear and I can't pull it apart; huffing and puffing as well as wiggling is all to no avail.
What is going on when the spring is installed and everything is under pressure that I can't re-recreate?
Even though I can't re-create the issue, I'm partial to thinking that what Chevota highlighted in image #1 with the comment is the problem area:
"the shaft can move and/or flex in relation to the piston so without support at this point it will simply move up and over the catch."
It could be a combination of wear on the piston tube itself or the opening where it is inserting.
Here are some images that show wear in that area:
Attachment:
File comment: Wear?
IMG_9222.JPG [ 93.01 KiB | Viewed 1155 times ]
Attachment:
File comment: Wear?
IMG_9223.JPG [ 70.01 KiB | Viewed 1155 times ]
It could of course be wear on the sear and the trigger although I don't see anything obvious there; paint removed or corners rounded etc.
The other area that I thought it was odd that showed wear when I took it apart was the outside of the piston tube. I tried to describe this before but here is an image.
Attachment:
File comment: Surprised by the wear on the outside of the piston tube.
IMG_9218.JPG [ 80.53 KiB | Viewed 1155 times ]
You can see the smoothing in the middle and the complete removal of the edge at the one end.
For the 6 million dollar question is this fixable with new parts and worth doing? Should I order a new everything and stick it in?
My fear is that I'd be throwing good money after bad to order the parts and by the time shipping is done... I might as well have just bought something else no?